IEC 62196 Electric Vehicle Charger Breaking Capacity Test Equipment
Complied Standards & Clauses

IEC 62196-1 Ed.4CDV 2020 clause 22, 23.2, 23.3, fig 15, table 8 and table 9, clause 22 and 23.

IEC 60309-1: 2012 clause 20 and clause 21.

Technical Parameters

Test Station Single, can be customized Electrical Control Method PLC intelligent integrated control, with color humanized touch screen Drive Mode Servo motor drive Sample Clamping Method Mechanical clamping, the position of clamping point can be adjustable along the 3-axis fixture Linear Stroke 0-100mm, can be preset (the spacing between test plug and test socket≥ 50mm) Conduction Time 0-99.9s, can be preset (electrical contact should be maintained no more than 4s, no less than 2s) Speed of Insertion and Withdrawal 0-0.85m/s can be preset, default(0.8±0.1)m/s) Test Cycles 0~999999 cycles, can be preset (A stroke is an insertion or a withdrawal of a plug or vehicle connector with its mating accessory. A cycle is composed of two strokes, one for insertion and one for withdrawal.) Test Frequency 0-10 cycles/min, can be preset (3.75cycles/min=7.5 stoke/min) Load Power External, providing standard required voltage, current and power factor, the load cabinet is optional Optional Load Cabinet Note: only with AC load cabinet, 0-70A, voltage 0-300V Test Contents Appliance coupler/charging interface breaking capacity test Appliance coupler / charging interface normal operating life test Clamp Detection Function An open circuit alarm can be realized during testing under load, and the cycles can be recorded real in time. Safety Protection Ground protection, short circuit protection

Equipment Overview

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Samples and Restrictions: Electric vehicle charging interfaces (plug, socket-outlets, vehicle connectors), industrial purpose plugs, socket-outlets and couplers

Application: It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.

Test Principle: The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.

Structure: It adopts integral frame, driven by servo motor, precision ball screw and timing belt, with color touch screen for humanized operation and powerful digital display, and PLC for intelligent control, adopts three-axis adjustable clamp for charging interface life span test.

Use Environment: Power supply: AC220V±10%,50/60Hz, or match client’s local power supply requirements
Working temperature 0-40°C, humidity 30%-90%;
Dimensions: about W1000*D750*H1200mm;
Weight: about 150kg

Deatails

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Sinuo Testing Equipment Co., Limited established in 2019, but Sinuo has rich experience in manufacturing test euipment, test system and offering overall laboratory construction of electronic and electrical products. Sinuo's main products include electrical vehicle test equipment, battery testing equipment,  electromagnetic compatibility (EMC) test system, environmental testing equipment, fire retardant test equipment, dust-proof waterproof testing equipment and electrical appliances testing equipment. Our products covering electrical vehicle, electric power, communication, electrical appliances and electronic devices industries.

Sinuo has a professional technical research and development team, which is proficient in various international standards such AS IEC, ISO, EN, VDE, BS, AS, ASTM, GB and industry standards such AS MBN LV124, VW-80000. We master physical mechanics, heat, electricity, fluid and other theoretical knowledge in the application of equipment. And continue to focus on industry standard equipment performance optimization, operation simplification and equipment stability and reliability improvement.

Sinuo has two factories in Guangzhou and Dongguan, and cooperates with many research institutions and schools. Our R&D and production capacity are in the forefront. We have authorized agents in South Korea, the United States, South Africa, Egypt, Pakistan, the Philippines and other places, we serve customers BV, CSA, Intertek, SGS, TUV and other internationally renowned testing and certification institutions, local government quality inspection departments and production factories.