IEC60309 EV Plug Withdrawal and Insertion with Solution Dip Test Machine

Complied Standards & Clauses

Conforms to IEC 62196-3: 2020 clause 22 and 23, IEC62196-1: 2020 clause 22 and clause 23, IEC60309-1: 2012 clause 20 and clause 21, etc.

Product Overview

It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.

The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.

Technical Parameters

Test contents	a) Breaking and capacity； b) Normal operation
Test sample range	AC and DC charging gun
Test station	Single station
Electrical control method	Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation mode	Manual or program-controlled operation
Function	It has the function of simulating the normal operation of the charging interface, which can realize the plug-in and pull-out operation of the charging interface, also has the programmable setting of test speed, test time and test times
Drive mode	The servo motor drives the plugging and unplugging movements and the rotating and liquid-wetting movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism.
Sample fixture and clamping method	Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for national standard, American standard, European standard AC/DC charging interfaces
Automatic flip	Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s
Number of trials	0~999999 times can be preset, automatically stops when the count reaches the set value
Breaking capacity conduction time	1-999.9s can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s)
Plug and withdrawal rate	0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min)
Test stroke	0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm)
Test speed	0-1100mm/s can be preset directly on the touchscreen
Force value display	Equipped with a 50kg range force sensor, which can monitor force value in real-time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N

Sinuo Testing Equipment Co., Limited established in 2019, but Sinuo has rich experience in manufacturing test euipment, test system and offering overall laboratory construction of electronic and electrical products. Sinuo's main products include electrical vehicle test equipment, battery testing equipment,  electromagnetic compatibility (EMC) test system, environmental testing equipment, fire retardant test equipment, dust-proof waterproof testing equipment and electrical appliances testing equipment. Our products covering electrical vehicle, electric power, communication, electrical appliances and electronic devices industries.

Sinuo has a professional technical research and development team, which is proficient in various international standards such AS IEC, ISO, EN, VDE, BS, AS, ASTM, GB and industry standards such AS MBN LV124, VW-80000. We master physical mechanics, heat, electricity, fluid and other theoretical knowledge in the application of equipment. And continue to focus on industry standard equipment performance optimization, operation simplification and equipment stability and reliability improvement.

Sinuo has two factories in Guangzhou and Dongguan, and cooperates with many research institutions and schools. Our R&D and production capacity are in the forefront. We have authorized agents in South Korea, the United States, South Africa, Egypt, Pakistan, the Philippines and other places, we serve customers BV, CSA, Intertek, SGS, TUV and other internationally renowned testing and certification institutions, local government quality inspection departments and production factories.