UL2594 Cable Tension and Torque Test Device for Vehicle Plug and Socket

Complied Standards & Clauses

Conforms to UL2594 clause 55.4, IEC62196-1:2014 clause 25.3 and figure 17 and table 11, IEC60309-1:2012 clause 23.3, etc.

Product Overview

It is used to test the ability of charging vehicle plug and socket, and connection cable accessories to withstand specified pulling force and torque.

The pulling force is realized by using a single-phase speed-regulating motor to drive the eccentric mechanism. The motor speed is adjustable to ensure that the time of each pulling force is accurate; the torque is realized by using a motor, a tray, and a weight. Weights are used to apply tension, and the weights and torque arms achieve torque. Use PLC to control the number of times of tension applied and the torque test time. The equipment will automatically stop when the number of tests or the test time is reached. After the test, the maximum allowable displacement of the flexible cable of the charging gun connector shall not exceed the standard requirements.

Technical Parameters

Operation mode	Touch screen operation
Drive mode	Motor
Tension schematic diagram
Tensile weight	Weights(50N, 60N, 110N )1 pcs for each, 2 pcs 40N weights , 3 pcs 100N weights, and can test 160N, 200N, 240N, 250N, 500N, 600N
Torque weight	0.1 N.m, 0.15 N.m, 0.20 N.m, 0.25 N.m, 0.3 N.m, 0.35 N.m , 0.4 N.m, 0.425 N.m, 0.6 N.m, 0.7 N.m, 1.2 N.m, 1.5 N.m, 2.3 N.m, 11.0 N.m Additionally complies with UL2594 Table 25:0.41 N.m, 0.54 N.m, 0.68 N.m, 1.4 N.m, 2.7 N.m, 5.4 N.m, 10.8 N.m, 16.3 N.m, 22 N.m
Torque arm	100mm(Ф200mm)
Tension frequency	1 time/s
Number of tension	1-9999 times, can be preset, default is 100 times
Torque application time	0-99H59M59S can be preset, the default is 1min
Torque time mode	Motor lifting weight
Fixture	1 set universal clamps

Sinuo Testing Equipment Co., Limited established in 2019, but Sinuo has rich experience in manufacturing test euipment, test system and offering overall laboratory construction of electronic and electrical products. Sinuo's main products include electrical vehicle test equipment, battery testing equipment,  electromagnetic compatibility (EMC) test system, environmental testing equipment, fire retardant test equipment, dust-proof waterproof testing equipment and electrical appliances testing equipment. Our products covering electrical vehicle, electric power, communication, electrical appliances and electronic devices industries.

Sinuo has a professional technical research and development team, which is proficient in various international standards such AS IEC, ISO, EN, VDE, BS, AS, ASTM, GB and industry standards such AS MBN LV124, VW-80000. We master physical mechanics, heat, electricity, fluid and other theoretical knowledge in the application of equipment. And continue to focus on industry standard equipment performance optimization, operation simplification and equipment stability and reliability improvement.

Sinuo has two factories in Guangzhou and Dongguan, and cooperates with many research institutions and schools. Our R&D and production capacity are in the forefront. We have authorized agents in South Korea, the United States, South Africa, Egypt, Pakistan, the Philippines and other places, we serve customers BV, CSA, Intertek, SGS, TUV and other internationally renowned testing and certification institutions, local government quality inspection departments and production factories.